Best possible results and production efficiency - these are the two central requirements for every industrial press. To ensure that these requirements can be met in the long term, the sigma3D team supports you in all metrological challenges of inspection and maintenance.
We bring together the latest measurement technology with our experience from over 400 successful projects in the field of press measurement. From practice we know: Forming metal in various initial states is an easy task for the machine - but the challenges of maintenance are always very special.
Your advantages at a glance:
We support you with our measurements regular checks and repairs of your industrial presses. Our goal: Reducing downtimes through efficient measuring processes as well as ensuring permanent quality through early detection of wear and damage. For this purpose, we check the guide rails, press table and press head of your hydraulic or mechanical press in several measuring steps.
When working on guide rails and press table, we ensure that material distortion caused by welding work is detected and can be eliminated by your personnel on site. A final measurement ensures the exact parallelism of the rails to each other and the perpendicularity to the press table.
When measuring the press head, we check that the various bearings and shafts are exactly parallel to each other - and thus also the drive shafts. If machining of the bearing aisles is necessary, we support your employees with multi-stage measurements until everything is running exactly again. In this way, we help you to achieve the most wear-free and durable operation of your industrial press.
We usually carry out the measurements on your industrial presses with one of our laser trackers: This mobile 3D measuring instrument enables fast and reliable measurements - with an accuracy of 0.01 mm/m. This enables our team to fully digitally record machines of any type and size in order to obtain precise and meaningful measurement data.
Whether it is a walk-in plant or difficult to access locations - our team has the right measuring equipment for every application. Thanks to a wide range of special equipment such as heavy-duty tripods and a variety of adapters and extensions, we can implement a suitable measuring set-up on site for any situation, however complex.
Laser tracker with lateral adapter in the measuring insert
Positioning of a laser tracker by means of a magnetic foot on the press head
Laser tracker with angle extension
Heavy duty tripod with extension
At the end of our measurement we discuss the results with you and prepare an individual protocol for you. In it, all measurement results are precisely documented in the form of tables and graphics - including the desired naming of all elements. In this way, you can clearly interpret all results at any time, even months later.
Do you have any questions on the subject of measuring press systems? We will be happy to advise you personally and will prepare an individual offer on request.